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The benefits of a fully automated beam processing line
Fully automate your production
MSI, also referred to as Multi System Integration, opens the door to fully automate your production by connecting machines with cross transports, roller conveyors, product buffers, and material sensors. Your production data only needs to be imported once and then MSI automatically distributes the data to all machines integrated in your production system. Manually transporting materials through the production line can be eliminated by creating one integrated production system. You can track and monitor everything in real time by using VACAM, Voortman’s proprietary CNC control software installed on every machine.
MSI - Multi System Integration - The brain behind your production process
MSI is the brain behind your production process, creating a path and guiding the material from raw product to finished profile in the most efficient way possible. If there are machines more suited for a certain operation in the production system, MSI may decide to reroute products based on the actual load of the machines (load balancing algorithm). Every operation and motion is accounted for and analysed continually, and VACAM can detect any potential bottlenecking threats ahead of time. To do so, cross transports, buffers, and machines with similar processing capabilities are used in order to prevent bottlenecking due to variables with manually moving material.
Reduce labor costs due to automated material handling
Due to automated material handling in an automated integrated machine line, significant cost-savings to the bottom line can be provided for any structural steel fabricator. Skilled labor is increasingly hard to find, and it can be costly adding operators to your production process. MSI aims to reduce the number of man hours needed per ton produced to a minimum with built-in smart production algorithms in the CNC VACAM control software. Every Voortman machine runs on the same software and syncs with the master CNC controller, allowing your material to be rerouted and directed remotely without any manual intervention.
Increased efficiency due to automated material handling
When first seeing a complete Voortman MSI production line, steel fabricators are often surprised at the large amount of material that is moving through the system with only a few people overseeing production. Customers quickly realize how the complete system is necessary for them to remain competitive and reduce their overall cost per ton.
Moving material isn’t only expensive, it’s also time consuming and can result in bottlenecks in your production line. It’s not very efficient to sit and wait for cranes to move material from one machine to the next. With MSI seamlessly connecting machines together in a fully automated system, several of your operations can be performed simultaneously, increasing production efficiency while reducing your man hours.
FIND OUT MORE ABOUT FULLY AUTOMATED PROCESSING
Voortman’s data-driven layouts and configurations
Explore some examples of Voortman's data-driven layouts and configurations. Every business and construction is unique and an optimal layout depends on many factors. Voortman uses a data-driven approach, which takes multiple factors into account to determine the best layout and configuration to reach your business goals.